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Robot Junction box mounting Machine for Solar panel production line

The Zhonghao junction box installation robot is an intelligent device that integrates mechanical positioning, CCD photo recognition, automatic grabbing and installation and other functions. It is specially designed for solar module production lines. It accurately identifies the position of the junction box and components through a CCD vision system, and combines it with a servo motor-driven mechanical arm to realize automatic grabbing, installation and positioning of the junction box. At the same time, the equipment has a box pressing function to ensure the stability of the junction box installation. With the help of the visual verification system, the equipment can detect the installation effect in real time and make automatic corrections. It supports the rapid switching of multiple component types, and can efficiently complete the installation requirements of junction boxes of different types of components with just one click, significantly improving production efficiency and ensuring the accuracy and consistency of installation.

★ Robot empowerment, creating an efficient solar panel production line, turnkey project, helping the factory to flourish! - Zhonghao

    description

    The solar module production line Robot junction box installation machine is a device specially used to automatically complete the installation of solar module junction boxes. The junction box is an important part of the solar module, responsible for electrical connection and output, and the quality of installation directly affects the performance and life of the module. The equipment ensures the fast, accurate and reliable installation of the junction box through intelligent operation, and adapts to the high-efficiency needs of large-scale production lines.
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    Core functions and features

    7 Jan 2019
    1. Automatic grabbing and installation:
    The equipment can automatically grab the junction box and accurately install it at the specified position on the back of the solar module through a robotic arm or other automated devices, avoiding errors and inconsistencies in manual operation.

    2. High-precision mechanical positioning:
    Through the high-precision mechanical positioning system, the equipment can accurately identify the junction box installation area on the solar module, ensure the accuracy of the installation position of each junction box, and avoid installation deviation.
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    3. CCD visual recognition system:
    Equipped with a CCD camera, it can detect the relative position of the module and the junction box in real time, and perform accurate image recognition and positioning. The system can automatically adjust the installation angle to ensure the precise alignment of the junction box and the module.

    4. Servo motor control:
    The servo motor is used to drive the robotic arm or installation tool to achieve high-precision motion control during the installation process. The servo motor can ensure that the junction box moves and aligns smoothly and accurately during the installation process to avoid installation deviation.

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    5. Box pressing function:
    The equipment is equipped with a box pressing function, which can automatically complete the fixing and pressing operation of the junction box after the junction box is installed in the specified position, ensuring that the junction box fits tightly with the component to avoid loosening or falling off.

    6. Fast switching of multiple formats:
    The equipment supports fast switching of multiple formats of solar panels. It can adapt to the production needs of components of different models and sizes through simple parameter adjustment or one-click switching, which greatly improves the flexibility and adaptability of the equipment.
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    7. Visual verification and correction function:
    After the junction box is installed, the equipment detects the installation effect through the visual verification system. If installation deviation or unqualified conditions are found, the equipment can automatically correct or warn to improve the success rate and quality control of the installation.

    8. Efficient production and automation integration:
    The junction box installation machine can be seamlessly integrated into the automated production line of solar panels, significantly improving the overall efficiency of the production line and reducing manual operation time and costs. The equipment can be linked with other automated equipment (such as glue filling machines, testing equipment, etc.) to form a complete automated production process.
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    Application scenarios

    1. Large-scale solar module production line: suitable for efficient and automated production environments, which can greatly improve the production efficiency of the junction box installation link.

    2. Production of multiple specifications of components: Through the one-key switching function, the equipment can handle solar modules of different models and sizes to meet the production needs of multiple varieties.

    3. High-quality component production: The high precision, intelligent control and visual verification functions of the equipment ensure the installation quality of each junction box, which is suitable for component production lines with high product quality requirements.
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    Summary

    Robot Junction box mounting Machine2
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    7 Jan 2019
    The junction box installation machine for the solar module production line is an efficient automated equipment that integrates mechanical positioning, CCD visual recognition, servo motor drive and other functions, which can complete the precise installation and correction of the junction box. 
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    Robot Junction box mounting Machine1
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    7 Jan 2019
    The equipment supports the rapid switching of multiple module models, has the characteristics of high efficiency, stability and precision, can significantly improve production efficiency and product quality, and is suitable for large-scale and intelligent solar module production lines.
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    Workshop Site Map

    405211629065ow
    40527142858fmc
    20240521162744r72
    2024052116275379d
    NWPN2689zv5
    QOSX2597qec
    STMV1064525
    USPF13723xa

    Delivery Pictures

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